Mid July Roundup – Doors and Floors

It seems as I march towards making this place into a habitable dwelling – the photos just don’t seem that interesting. I know the good stuff is right around the corner, but it’s hard to grab a camera and take a picture of so many ho-hum projects. So here’s what happening now at the Misadventures project.

1 sunroom lightI left off with these sunroom lights installed because I needed the space in the garage. I was worried the scale might be too large, but they fit between the beams fine. You will see my problem in the background. The wall sconces were placed to correspond to the windows. Unfortunately, this left an awkward gap between the lights. You can see I’m fiddling with a cardboard design to balance out the space. We’ll see how this turns out.

2 window casingThis is a view from the kitchen into the sunroom. I’m casing the last window and one of the final door openings.

3 plywood underlaymentLooking back into the kitchen area you can see I’m adding a 1/2″ BC plywood underlayment, glued and screwed to the 3/4″ T&G pine floor. There is a 14′ island that runs down the middle of this space.

4 plaster wall damageI kept two rooms with original plaster lathe walls and ceilings. This is what was behind the baseboard. We’ll repair this before we replace the trim.

5 bondo fillerAll the doors get new hinges, mortise locks, plates and knobs. So of course the new door strikes don’t fit the originals. First I use auto bondo to fill in the areas that would show with the new striker plate. The pencil marks show the new location.

6 door mortise jigAs usual, I made a jig that will make a fast and accurate cut to recess the plate. The jig has a piece that fits against the door stop. It is then screwed to the jamb so it won’t move.

7 router and jigThe router uses the jig frame to make an accurate cut for the recess.

8 door strike fittingThe test fit shows I didn’t get enough filler to cover the old hole. We’ll add a little more later.

9 marking mortiseThe jamb is marked for the latch hole that needs to be mortised.

10 drilling mortiseMake a couple holes with a forstner bit. This type of drill bit makes a flat bottomed hole. Then just use a wood chisel to square up the hole.

11 screw hole fixI usually fill the old screw holes anytime I replace a plate or hinge. Take a small diameter forstner bit and dill into the screw hole. Take a matching diameter wood dowel and glue it in place.

12 cutting dowelAfter the glue is dry, saw off flush. This not only gives you a clean start, but reinforces the wood around the original hole.

13 jamb sawTo get the 1/2″ plywood under the trim, I rented a jamb saw to make the cuts. 20.00 for 4 hours rental. Had all the doors cut and the tool back to Home Depot in an hour. This project would have taken all day with a regular saw.

14 close callBut I dodged another bullet – while I was handling the still spinning saw I nearly snagged my leg. It ripped my jeans but didn’t get any skin. Lucky this time.

Hope everyone is having a great and productive summer.  Till next time.

 

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