Fireplace Freestyle Fiddling #3 Almost there

If I’m going to have a roaring fire in this thing by Christmas, I better get a move on finishing the surround.

Let’s Continue, Shall We?

1-fireplace-blockI added small extension blocks to the tops of the pilasters to create some depth and add some dimension. The pilasters are just press fitted to the side pieces that have been attached to the fireplace. The crosspiece is not installed.

2-fireplace-corner-blockA little silicone is used to attach the carved corner decorations to the corner boxes. Again, I used silicone in case I had to pry these puppies off and keep damage to a minimum.

3-pilaster-baseI added a small foot to the base of the carved facing pilaster. Behind the ornamental element is another piece with a bevel cut to match the foot. The base is pre-painted to make final finishing easier.

4-finished-pilasterAll the design elements are in place for the pilasters. The floating crosspiece is slipped in and two scrap sticks are used to keep it in position.

5-pilaster-alignmentHere’s where those floating front pieces come into play. The top crosspiece shows how crooked the face of the pilaster is in relation to the fireplace front at the top. The base of this pilaster is flush to the fireplace – pretty skewed.

6-pilaster-daddoBecause we didn’t attach the front piece to the side we can pivot this just a little to square the face to the front of the fireplace. Since the fireplace is a little skewed you can see the top is slightly out of the bottom of the dado.

7-aligning-fireplace-pilastersBy clamping and attaching the top crosspiece to the pilasters we can tighten the legs and remove any gaps between the pilasters and fireplace. The lower crosspiece is still not attached. Make sense?

8-crosspiece-frameNow we can make the crosspiece overlay. This will be mounted to the main face crosspiece that has yet to be permanently attached.

9-crosspiece-optionThe piece is constructed to frame the center carving and have two side elements. I originally thought I would have two raised panels, but didn’t like the design.

10-fireplace-first-assemblyThe crosspiece frame we just made is attached to the floating crosspiece. The frame is then attached to the top piece that bridges the pilasters. Only now are all the elements attached to each other. That’s a lot of steps to put three sticks together.

11-routed-trim-moldingSince we made recessed panels on either side of the center carving, we need to add the same detail to the recessed edge that the carvings have. A small router bit created the profile and then two trips through the table saw makes the proper shape.

12-trim-molding-set-cornerThe pieces are cut and fitted to the inside of the recess.

13-trim-in-placeNow the recessed panels match the carvings.

One more post and we’ll be on to the next – come along – it’s getting interesting.

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Fireplace Freestyle Fiddling #2 Design Fail

First I want to thank you for your kind comments – it’s encouraging to hear from some of you who follow along this 6 + year renovation – my,  you sure have long attention spans.

Remember that anyone can do what I do – it’s not difficult if you take your time and be precise in measurement and cutting – or build in some wiggle room in the design like I have on this project. If I hadn’t put in the daddo (groove) in the back of the legs on this fireplace but instead built it on a flat surface – it just would not have worked.  One other thing – be prepared to make changes in the design – especially if you have no clue as to what you plan to do –

See Below

So we left of here.

6-start-of-fireplace-designThe two side legs (pilasters) are removable and the crosspiece is loose. I’ve built small square boxes attached to the front of the pilasters – now we start to figure out our design.

2-fp-designFail # 1 – This seemed like a good idea on paper, but when I glued these on the fireplace I knew I made a mistake. Waffles anyone? I was trying to tie in the design of the cabinet doors.

3-fp-designFail #2 – OK, so maybe if I just move the center element to make a central rectangle and use a simple molding under the mantle.  Nope.

4-fp-designFail #3 – The fluted pilasters are the original pieces that will go on the cabinet frame. So maybe we could make a wider version to fit the pilaster. Still trying to salvage my waffle, I thought maybe I could place a center square of some kind of design. Not feeling it.

5-fp-designSemi Fail #4 – How about making the waffle go away and add a square design element? The flat fluting has got to go away. This thing looks too square.

6-fp-designFail #5 – So let’s put a rounder element in the mix. I had a couple of stair balusters, so why not add these. It will soften the look of all the sharp corners. No, no, no.

7-fp-designGetting warmer – Let’s just get back to basics. I cut some cardboard and mocked up the design elements – we’ll figure out what they are later. I want three elements to mirror the three Ginkgo leaves in the stained glass windows. Also in the photo I’m in the process of adding rock wool insulation up the chimney. This high-heat insulation will help keep the cold out. This is a direct vent fireplace, so the two silver pipes are for venting.

8-fireplace-design-1Fail #6 – My first thought was to use some type of flower to to tie in the leaf theme of the windows. I found a great wood shop out in Oregon that makes stock carvings that I thought I could incorporate. The company is Heartwood Carvings. This was nice, but too far from the arching design the Ginkgo leaves have.

9-fireplace-design-2Fail #7 – We’re getting closer. The palmetto flower had sort of the design I wanted, but I really liked the central scallop shell design.

10-fireplace-final-designI’m tired, my head hurts – let’s just go with this. I found matching scallop shells in a square block and thought that they mirrored the Ginkgo leaf design. My wife was from an island and she eats scallops – so why not?

11-wood-carvingsSo I put in my order and in a few days I got these. Two carved pilasters 4″ X 36″ – Two 5″ square corner blocks and a 5″ X 12″ center block.

12-wood-pilastersTime to get busy and build this thing.

More to come – stick around.