New Year – time to get busy

OK, my last post was my thumb with a smiley face on it – right. Not particularly relevant to this renovation blog – except to celebrate that I have been able to keep all my fingers and both thumbs while using power saws and nail guns. So let’s hope my good fortune continues into 2017.

1-sunroom-cabinetI have yet to get the plumber over to get my fireplace installed – no roaring fire yet. So let’s hop over to the next room and get that TV lift cabinet sorted out. That’s the lift mechanism in that dusty box on the floor – it’s been there for three years – that’s why it’s dusty.

2-cabinet-baseLet’s go over why this thing looks like this. This is used to house a retractable 55″ TV and there is also a cold air return built into this cabinet. The two rectangle boxes actually go through the floor and are connected to the return air plenum for the HVAC. The air returns from the top of the cabinet behind a false wall and the back plywood panel. It’s pretty convoluted, but the calculations for air flow are pretty good. Now the return air vent is on top of the cabinet and out of sight and the room can breathe – so it’s a win-win.

3-face-frameWe’ll start by making the face frame and doors out of poplar since this will be painted. The frame is cut and joined with kreg screws. The doors will be routed and have a panel. Here is the first door test fit. These are inset doors, so the fit is more critical than an overlay door.

4-door-partsI used a shaker router bit set to make the stiles and rails for the doors. A plywood panel will fill the rest.

5-face-frame-test-fitA test fit to check the fit of the doors. The door is not glued yet to just be sure.

6-face-detailThe face frame has a single opening with two side panels to cover the duct-work boxes. I’ve routed the back and added a ply panel on each side of the opening.

7-detail-close-upI cut down some poplar to make the cross detail. This is a simple applique glued and nailed to the panel.

8-frame-with-doorsAnother test fit of the doors and face frame.

9-doors-openHaving the door opening with no stile allows full access to the TV lift. I ran the speaker wires and communication cables to the cabinet, but decided to put the AV Receiver in the finished crawl space below this cabinet. So only a couple wires will enter this cabinet.

10-door-overlap-detailI made the doors slightly wider so that I could have them overlap. This is the same detail that is on the original fireplace cabinet doors.

11-working-roomI really like working in this space on a sunny winter day. One day I’ll have furniture in this place instead of tools.

12-paint-startIt’s a good time to get a couple of coats of paint on while this cabinet face is still unattached.

13-interior-paintI also painted the inside of the cabinet to make cleaning easier. The wires on the left go through a chase to the top of the bookcase. They might come in handy in the future for something – at least it will be there if I need it. The blue switch box and metal receptacle box on the right are for powering the lift and for a switch for the library lights over the windows in the bookcase..

14-hinge-detailHere’s the back of the face frame. You can see the kreg screws and the recessed panel. The inset hinges require this mounting plate attached to the face frame of the cabinet.

15-hinges-installedIf you had a frame-less style cabinet the plate would be mounted directly to the side of the cabinet box.

16-hinge-cup-hole-drilledThe doors are drilled for the euro style hinge. These are self-closing hinges from Blum. These are clip top, which allows you to remove and install the doors easily. They also have a three way adjustment that is important – especially on inset doors.

17-side-detailI’ll add some details to the cabinet sides to integrate it into the bookcases.

18-lift-installedI was thinking the TV lift was going to be complicated, but it’s pretty straightforward. I mounted the lift onto a 1/2″ ply backing board with carriage bolts. I then screwed the board to the back panel. This will make installing and removing the lift a lot easier, as the lift mounting bolt location is too low to get to easily.

19-lift-with-doors-closedSo here’s where I am as of yesterday. I’m thinking of a thick walnut or contrasting wood top – the center of which hinges open for the TV. There will be a piece of art hanging behind the lift, so when not in use I can look at something prettier than a black rectangle. That’s the plan – we’ll see if I measured this funky cabinet right, or did I miss something? Time will tell.

More to come – stick around.

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11 thoughts on “New Year – time to get busy

    • Hey Dan – thanks! This one gets a 55″ and the one in the woman cave is 70″ with Atmos – we’ll see how that turns out. I’ve run RG6 and Cat5e everywhere – but most will probably end up wireless – but you never know. You guys are rocking that latest renovation over at https://chrysaliscasa.com I feel like a snail compared to you guys.

    • Hi Kate! Thanks so much. I looked at that link – wow! I don’t think I’m in that league. Just the tools that guy has makes me feel inadequate. 🙂 Now that guy is a true craftsman – I’m afraid I don’t have near the skills that guy has – but thanks so much for the compliment.

    • Hi Lou & Paddy! I’m following along to see what happens over at your new renovation project. For rookies, you sure have what it takes. I’m just an old guy with some tools waddling along trying to finish this renovation within a decade – I might just make it. All the best on your new project!

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